MES, IIoT, and OT Cybersecurity

Manufacturing IT Transformation

PSI helps manufacturers modernize production systems, improve operational visibility, and reduce IT costs without disrupting operations.

Challenge Section

he Manufacturing Technology Gap Manufacturing companies today face a critical choice: modernize operations or fall behind digitally mature competitors. Legacy systems limit production efficiency. Supply chains lack real-time visibility. Finding skilled workers who can operate advanced systems remains challenging. The path forward is clear, but obstacles are real: high upfront costs, unclear ROI, integration challenges with existing equipment, and cybersecurity concerns about cloud-connected operations. PSI has helped manufacturers navigate these challenges for over two decades.

Services

How We Help Manufacturers

Production Systems Modernization

Move from legacy systems to cloud-based manufacturing operations without disrupting production.

Manufacturing Execution Systems (MES)

Industrial IoT sensor integration

Real-time production monitoring

Predictive maintenance systems

Digital twin development

Average improvement: 15-25% production efficiency within 12-18 months

Supply Chain Visibility

Real-time tracking and analytics for materials, inventory, and logistics.

Supply chain analytics dashboards

Automated inventory management

Logistics integration with suppliers

AI-powered demand forecasting

Reduce stockouts and improve planning accuracy

Manufacturing Cybersecurity

Protect production systems and intellectual property from evolving threats.

Network segmentation for production systems

Zero-trust security architecture

24/7 threat monitoring and response

NIST and CMMC compliance frameworks

Backup and disaster recovery

Keep production secure without sacrificing connectivity

Managed IT Services

Let your IT team focus on production while we handle infrastructure.

24/7 monitoring with 99.9% uptime commitment

Shop floor and office system support

Cloud infrastructure management

Scheduled maintenance during downtime

Fixed monthly costs eliminate unpredictable IT expenses

Data Analytics & BI

Transform production data into actionable insights.

Quality and defect tracking

OEE (Overall Equipment Effectiveness) monitoring

Production cost analysis

Automated regulatory reporting

Make data-driven decisions about production optimization

Real Scenarios

Common Manufacturing Challenges We Solve

Challenge

Production equipment from multiple vendors doesn't communicate with modern systems

Solution

IoT sensor deployment and middleware connects legacy equipment to cloud platforms—no need to replace functional machinery 

Challenge

Leadership wants proof of return before approving modernization 

Solution

Phased implementation starting with pilot line demonstrates measurable improvements before full deployment

Challenge

Operators trained on paper-based systems need to work with digital tools 

Solution

User-friendly mobile interfaces, comprehensive training, and ongoing support ease the transition

Challenge

Fear that cloud-connected production creates vulnerabilities

Solution

Zero-trust architecture with network segmentation keeps production isolated while enabling data flow 

Differentiators

Small-to-Midsize Focus

We understand resource constraints and budget realities for manufacturers with 50-500 employees

Phased Implementation

Start small, prove value, scale up. No rip-and-replace required.

Manufacturing Experience

27 years serving industrial clients. We understand production requirements and shop floor realities.

Senior Engineering Teams

Principal architects handle your project from start to finish—not junior consultants

Fixed-Price Options

Know your costs upfront. No budget surprises during implementation.

Minimal Production Impact

We work during scheduled downtime and off shifts to avoid disrupting operations

Engagement Process

Assessment

2-4 Weeks

Review current systems, identify integration points, define measurable objectives

Pilot Implementation

2-3 months

Deploy on single production line to demonstrate value

ROI Analysis

Measure improvements in efficiency, quality,
and cost

Full Deployment

3-6 months

Scale successful pilot across production
lines

Ongoing Support

Managed services and optimization as your operations evolve

Statistics/Result

20 - 40%

Reduction in IT operational costs within 12 months

20 - 40%

Improvement in production
efficiency

27 Years

Serving industrial and manufacturing
clients

Uptime commitment for manufacturing
operations

Certifications

Enterprise-Grade Standards

CMMISVC

Strategic Partnerships

Ready to Modernize Your Manufacturing Operations?

Why PSI: The Leader in IT Consulting and Digital Transformation Services

PSI enables seamless cloud transitions with Microsoft 365, Azure, and Marketplace solutions—offering scalable tools to modernize infrastructure and drive digital transformation.

Deep Microsoft Ecosystem Expertise

We are not just a Microsoft reseller; we are a fully integrated, direct-bill partner providing Microsoft Cloud Consulting with deep, proven expertise across the entire Microsoft ecosystem. While other firms may specialize in one or two pieces, we engineer end-to-end solutions that span infrastructure (Azure), workforce modernization (Microsoft 365), and data transformation (Power Platform). This full-stack capability is central to our Strategic IT Consulting, enabling us to build, secure, and manage a truly unified digital backbone that maximizes your Microsoft investment.  

Practical Modernization: Solutions That Truly Fit

We believe Client-Centric Digital Transformation isn't a transaction—it’s a partnership. We don't provide generic, "textbook" answers. Instead, we take the time to understand your mission, your people, and your unique challenges before we design a solution. We assess your real-world factors, from corporate culture to your team's technology competency, to design and deliver solutions that are not only innovative but also practical, ensuring successful Technology Adoption across your organization. Our solutions are built to be adopted by your team and to evolve with your business.  

Partnership Built on Empowerment, Not Dependency

Our success is measured by your sustained performance and Sustainable Growth, not by the length of our engagement. We are committed to genuinely doing the right thing for our clients, which means our primary goal is to empower your workforce through Knowledge Transfer, rather than create long-term dependencies. We blend enterprise-grade capability with the precision and direct access of a small business, ensuring you get transparent communication and solutions that enable you to operate smarter, faster, and more securely long after the project is complete.

Enterprise Capability, Small-Business Precision

Unlike large, high-volume integrators, PSI operates with agility and a focus on quality. We blend enterprise-grade capability with small business precision. This means you get creative, effective solutions without over-complication or bureaucracy. Every engagement is guided by Senior-Level Expertise and strategists who work hands-on, giving you faster decision-making, and a solution that is simple, powerful, and built for your specific needs.

Request a Quote

Unlock the full potential of your technology ecosystem with PSI. Our experts are here to help you assess, plan, and execute a seamless Microsoft 365 migration — tailored to your business goals.

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Our Success Stories

Stories of our transformations across Services and Industries

Alex W.
Tacoma, WA
The Practical Solutions team was an absolute pleasure to work with. They transferred our company to Microsoft Office, and it was truly seamless. Our employees were anticipating issues, and there were literally none! The team was very transparent and proactive. Thank you, PSI and Jay, for a wonderful experience! I never thought I’d say that about an IT company.”
Alex W.
Tacoma, WA
The Practical Solutions team was an absolute pleasure to work with. They transferred our company to Microsoft Office, and it was truly seamless. Our employees were anticipating issues, and there were literally none! The team was very transparent and proactive. Thank you, PSI and Jay, for a wonderful experience! I never thought I’d say that about an IT company.”
Alex W.
Tacoma, WA
The Practical Solutions team was an absolute pleasure to work with. They transferred our company to Microsoft Office, and it was truly seamless. Our employees were anticipating issues, and there were literally none! The team was very transparent and proactive. Thank you, PSI and Jay, for a wonderful experience! I never thought I’d say that about an IT company.”

Ready to Transform Your Agency

Unlock the power of technology with PSI. Let’s transform your IT infrastructure and drive your business toward digital excellence. Your future of innovation starts now.